Because of their unique physical characteristics, rubber products require manufacturing processes
several times more complex and advanced than ordinary metal products.
The company through its collaboration has been able to obtain a completely original technology beginning with the mixing and blending of raw materials and chemicals, through extrusion and the vulcanization process using UHF Curing, Hot Air & fluidized Bed to provide the character of rubber, until it reaches the finishing process. The system is completely automated.
The company's current production structure has factories in three locations - Rudrapur in Uttar Pradesh, Lalru in Punjab, and Gurgaon in Haryana. The factories have a capacity to produce 80 millions meters of EPDM Rubber, PVC and Co - Extruded Profiles, per annum. The total number of employees are 600 with a covered area of over 260,000 sq. ft. in both plants.
Mixing Sections
This section is equipped with state-of-the-art Banbury Mixer. To accelerate the raw compound for different applications, ALP has mixing mills with stock blenders. This section is capable of mixing 2100 tons of compounds per month.
The Batch-Off mill ensures clean and uniform cutting of uncured rubber sheets.
Extrusion Lines
The company has eleven, state-of-the-art extrusion lines including Ultra High Frequency Extrusion Lines, Hot Air Curing line, Fluidized Bed Line, PVC Extrusion Lines from Japan and Europe to manufacture Belt Weather-Strips, Flocked Channels, PVC Trims, Co-extrusion Solids, Sponge, PVC and TP extrusions. The total capacity of the lines is 80 million meter per annum.
Molding
This section is well equipped with 150 Hydraulic, Pneumatic and Injection molding presses capable of doing all kinds of Injection, transfer and compression molding. The total capacity of this section is 16 Million Shots p.a. |